Ever-Electrical power Group CO., LTD. IS Professional IN Making ALL Varieties OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Equipment Speed REDUCERS, PARALLEL SHAFT HELICAL Equipment REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Gear REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Automobile GEARBOXES, PTO Push SHAFTS, Special REDUCER & Relevant Equipment Factors AND OTHER Related Products, SPROCKETS, HYDRAULIC System, VACCUM PUMPS, FLUID COUPLING, Gear RACKS, CHAINS, TIMING PULLEYS, UDL Speed VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Gear PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Lower BACKLASH WORM REDUCERS AND SO ON. In this way, our goods have continued to obtain marketplace acceptance and buyers gratification more than the earlier number of many years. ensures the balance and regularity of the important perform of elements. Automated circumferential welding EPTTs are made for bulk production of LPG cylinder. It has functions as substantial welding speed, seep weld pool, substantial deposition performance, ideal welding top quality, low welding deformation, low EPT and effortless operation. It is the most suitable LPG CylinEPTTwelding EPTT, don’t miss out on it! One particular time welding with full penetration, single side welding with double side forming. Mixed gasoline: 80% Ar twenty%CO2
I. Entire automatic welding line ( EPTTry record)
| 1 |
EPTT trimming amp poEPTTng EPTT |
| two |
EPTT hole punching EPTT |
| 3 |
EPTT joggling EPTT |
| 4 |
Autoamtic socket welding EPTT |
| five |
EPTT manage welding EPTT |
| six |
EPTT bottom foundation welding EPTT |
| seven |
EPTTg welding EPTT |
| eight |
EPTT EPTTitudinal seam welding EPTT |
| 9 |
Are plate cutting amp poEPTTng EPTT |
| ten |
EPTT head assembly and tag welding |
| eleven |
EPTT head circumferential seam welding EPTT |
EPTT head circumferential seam welding EPTT:
EPTT EPTTitudinal seam welding EPTT
Handle/Base foundation welding line
II. EPTnical parameter:
A. EPTT trimming amp poEPTTng EPTT
This EPTT is utilised for higher/lower cap trimming, edge welding element outer poEPTTng. The primary shaft motor is 5.5KW, the poEPTTng motor is 1.5KW.
The EPTT utilizes 4 column EPT presser construction, PLC control, loading/unloading by mechanical arm, the cEPTTr mould rotation is EPTn by motor and EPT scenario, the cover is EPTn by the best oil cylinEPTTto identify and press the workpiece, EPT method EPTs outer blade feeding, the outer blade follows by the internal blade dish on the primary shaft and cap workpiece to rotate and slicing. Aspect has a poEPTTng EPTT, the poEPTTng dish will EPTTr to remove the dust on the higher cap welding spot, then rotation trimming and poEPTTng complete at the very same time. The outer blade and poEPTTng dish reset, the primary oil cylinEPTTEPTn sliEPTTreset, and the assistance plaaet will rise the upper cap and flash in place.The unloading mechanical arm moves into the cEPTTr of the mould to eliminate the workpiecce to the middle conveyor, then transfer to hole punching EPTT. The internal/outer blade employs high wear-resistant high toughness die metal material, EPTT functioning lifestyle, it can reuse following processing by the area grinding EPTT,The inner/outer blade gap is 0mm, the distance amongst the reducing into outer blade and interior blade is .2mm.
2 set gear has impartial EPT station No.1 and No.4, vane pump, 11KW. Every EPT station feeding the oil to two sets oil cylinders of the tools, is EPT sliEPTTlifting and outer blade feeding reset, the EPTT functioning pressure set value: outer blade nine MPa, sliEPTT(protect): 9MPa.
B. EPTT hole punching EPTT
This EPTT is employed for upper cap hole punching.
The EPTT makes use of 4 column EPT presser structure, PLC manage, loading/unloading by mechanical arm, the mechanical arm will quit right after pushing the workpiece into the assist pallet, the sliEPTTfalling down is EPTn by the prime oil cylinder, the cap EPTTrs into the decrease mould, the upper mould ongoing transferring down to finish the gap punching, the scrap EPT into the combination box by means of the lower mould cEPTTr hole. The upper mould and sliEPTTdelay reset, rise the higher cap in location, the unloading mechanical arm EPTTrs into the mould cEPTTr to get rid of the workpiece to the middle conveyor, then transfer to the socket welding and poEPTTng EPTT.
Equips with No.five EPT station, 1 set, plunger pump. Environment stress is 16MPa
C. Socket welding amp poEPTTng EPTT
This EPTT is used for upper cap socket welding and edge welding element poEPTTng. Equip with Panasonic YD-350GL4 welEPTT1 established, water cooling welding torch one pcs, 8L automated cycle h2o cooling tank one established. The main shaft motor is .75KW. PoEPTTng motor is 1.5KW, equip with the grating safety protection.
The EPTT makes use of 4 column EPT presser construction, loading/unloading by mechanical arm, entrance is socket welding, behind is interior poEPTTng, the cEPTTr mould rotation EPTs by the motor, adjust velocity by EPT transducer. Put the socket in the higher cap cEPTTr gap by guide, the best oil cylinEPTTEPTs the sliEPTTmoving down, clamp the workpiece, locate and push at a single time. Soon after starting up the computerized functioning system, the mould workpiee rotates, the welding torch feeds in, and automatic arc welding. At the exact same time, the driving internal poEPTTng dish moves to outdoors, poEPTTng the upper cap edge welding part. The welding and poEPTTng end at the very same time. Right after then, the oil cylinEPTTreset, workpiece rises in place, the unloading mechanical arm EPTTrs into the mould cEPTTr to eliminate the workpiece, and transfer to the take care of welding EPTT by way of middle conveyor.
Equip with NO. six EPT station, one set, vane pump, 5.5KW. Setting strain: falling four MPa, increasing nine MPa.
D. EPTT deal with welding EPTT, 1 established
This EPTT is used for upper cap hadnle welding. Equip with 3 sets welding torch, 3 EPTs end at one time. Equip with Panasonic YD-350GL4 EPTs three sets, welding torch three parts. Main shaft motor is .4KW, with the grating security defense.
The EPTT utilizes four column EPT presser construction, PLC manage, loading/unloading by mechanical arm, motor EPTs the workpiece rotation. Manually place the deal with in the upper mould cEPTTr place which is mounted by the magnet, the loading mechanical arm stop following shipping and delivery the upper cap to the mould cEPTTr position, the oil cylinEPTTfalling EPTs the upper mould and manage push the higher cap in situation, the automated operating system starts off, the cEPTTr mould workpiece rotates, three welding torch feeding in at the exact same time, automated arc welding. Soon after end, the oil cylinEPTTresets, and workpiece rises in area, the unloading mechanical arm EPTTrs into the mould cEPTTr to clamp the upper cap and place on the center conveyor, then transfer to the assembly amp location welding EPTT.
Equip with No.7 EPT station, vane pump, five.5KW. Setting stress: pressing 4MPa, climbing 9MPa.
E. EPTT joggling EPTT
The EPTT is utilised for lower cap trimming, joggling and outer poEPTTng. Major shaft 5,5KW, poEPTTng motor 1.5KW.
The EPTT uses 4 column EPT presser framework, PLC control, loading/unloading by mechanical arm, motor EPTs the cEPTTr mould rotation, the leading oil cylinEPTTEPT the deflectable higher presser clamp the workpiece, the EPT technique EPTs the outer blade feeding in, and do reduce cap rotating and joggling. Fter joggling, the outer blade reset, and principal oil cylinEPTTEPTs the sliEPTTreset, the help pallet rises the reduced cap in location. The unloading mechanical arm EPTTrs into the mould cEPTTr to remove the workpiece to the center conveyor, then transfer to the base base welding EPTT. The internal/outer blade makes use of higher dress in-resistant substantial toughness die metal substance, EPTT operating existence.
Equip with No.two EPT station, vane pump, five.5KW. Driving the sliEPTTlifting and outer blade feeding and reset. The location force: functioning pressure 9MPa, outer blade 9MPa, sliEPTT(include) 9MPa.
F. EPTT bottom base welding EPTT
This EPTT is employed for reduced cap bottom foundation welding, equip with a few welding torch, 6 EPTs could be concluded at two moments. Equip with Panasonic YD-350GL4 welEPTT3 sets, welding torch 3 piece. Main shaft motor .4KW, with the grating security security.
The EPTT utilizes four column EPT presser composition, PLC management, loading/unloading by mechanical arm, motor EPTs the workpiece rotation. Manually place the bottom foundation in the upper mould cEPTTr situation which is mounted by the magnet. The loading mechanical arm quits following sending the upper cap to the mould cEPTTr situation. The oil cylinEPTTfalls down EPTs the upper mould and bottom base to press the higher cap in position, the automated operating plan start off, the cEPTTr mould workpiece rotates, three welding torch feeding in at the exact same time, automatic arc welding. Soon after welding, the oil cylinEPTTreset, the workpiece rises in spot, the unloading mechanical arm EPTTrs into the mould cEPTTr to clamp the upper cap and set on the middle conveyor.
Equip with No.three EPT station, vane pump, five.5KW, setting strain: pressing 4MPa, rising 10MPa.
G. Assembly and spot welding EPTT
The EPTT is employed for assembling the upper cap and lower cap, vertical sort. Air cylinEPTTpress suit equips with press head connection rod, used for both 9kg and 14kg, alter the connection rod to change. Manually place the reduce cap on the system, beside the place, put the take care of opener of the upper cap reverse to the base base welEPTTjoint, then assembly the upper cap into the lower cap jogging element, open the handbook manage air valve, the previously mentioned cylinEPTTpush the press head on the socket, automatic push the higher and lower cap. Examine the lap joint, if necessary, use the wooden hammer to click the lap joint to make it much more nearer, Right after assembling, manual spot welding, about 2~3 EPTs for one particular circle. Right after welding, manually push the cylinEPTTto the loading conveyor, the manage is in front and bottom base is in behind, the assembly and spot welding EPTT equips with SuperTIG-315 handbook arc welEPTT1 set.
H. EPTT circumferential welding EPTT
The EPTT is employed for circumferential welding of higher and reduce cap, equip with welEPTTvision monitoring technique, complete the circumferential welding instantly, complete automatic and no operator, each and every established equips with Panasonic YD-500GS large speed welEPTT1 established, h2o cooling welding torch one piece, 8L circle cooling tank one piece. Equip with welEPTTvision tracking method 1 set. The EPT management system utilizes EPT PLC manage unit, pro-confront colour touch EPT procedure EPT.
The EPTT employs horizontal double shafts composition, the principal shaft and the bottom shaft is the exact same, air cylinEPTTEPTs the feeding, reverse moving clamp is using for clamping or loosing the workpie. The main shaft EPTs by the pace EPEPT, adjust pace by the EPT transducer, the primary shaft motor EPTT is .75KW. The primary shaft and bottom shaft have independent welding mould, the welding torch placement can be altered aEPTT the cylinEPTTaxes path, there has wonderful tuning in the welding torch, precision fantastic tuning the welding torch situation. The EPTT head has welEPTTvision tracking system, X/Y shaft two dimension monitoring EPTs the welding torch, X-shaft stepping motor 6N middotm, Y-shaft stepping motor 12N middotm. The EPTT head has exhaust pipe employed for concentrating and exhaust the smoke. Equip with magnet mechanical arm system, three operating placement loading/unloading device, loading/unloading conveyor, unloading raceway.
Observe: one.) The arc placement of circumferential welding need to in the identical line with bottom foundation welEPTTjoint 2.) Prior to switch off the circumferential welding EPTT, must turn off the eyesight tracker first, then turn off the circumferential products EPTT.
III. EPT running in customers’ EPTT
IV. Benefit
A. Minimizing labour EPT – Our EPTTs can run much more than 15 many years, only one particular person for having treatment of 6 sets of circumferential welding EPTTs.
B. Reducing electrical power – welding velocity is only 60 seconds for a single circle
C. Minimizing welding wires – (only one circle welding is necessary).
D. EPTTer operation life
E. Much less spatter – We paid about two million for Patent of YD-500GS Panasonic welding EPTTs
V. Client reference list
1 .TK Team in Bangladesh
two. HangEPT XiHu (West EPT) Dis.hu (West EPT) Dis. EPTshan Metal CylinEPTTEPTT,Ltd.http://, it is third largest LPG fuel cylinEPTTmanufacturer in EPTT, daily output is 18000pcs incXiHu (West EPT) Dis.Hu (West EPT) Dis. all measurements from 2kgs to 50kgs.
3. TPA is production really higher high quality LPG cylinders for North The united states, European,British isles and Australia. http://, we supplied automated welding line for their EPTT EPTT in HangEPT. Now we are developing new LPG gas cylinEPTTfactory in Vietnam, Hangphone, at the finish of EPTTst , 2017, it will be set up and commissed.
4: ZheJiang EPTTnri Team co.,Ltd., http://en.huanrigroup.cn/items_listing/pmcId=24.html, they are biggest and strongest cylinEPTTmanufacturer in EPTT, they bougEPTT our EPTTs equally for 12.5 and15kgs manufacturing and 50kgs manufacturing.
5.AYGAZ in Turkey, .tr, final 7 days, they have previously ordered the total welding line at us soon after comparing with Noticed welding.
six. Manchester EPTTnk from United states
seven. Sahuwala CylinEPTTin India
8. EPT LPG Constrained (SEACOM Group), they are location up a new EPTT and we will just take dependable for their 12.5kgs and 33kgs creation line.
