Product Description
Product Specifications:
Model | BX92RS |
Chipper Capacity | 250mm/10” |
Chipper Housing Opening | 10”x15” |
No.of Knives | 4 |
Rotor Size | 36” |
Feeding System Feed | Hydraulic Feed |
Hopper Folded | 66”Lx68”Wx90”H |
Hopper Opening | 25”x25” |
Mounting System | 3 Point Hitch |
Discharge Hood Rotation | 360˚ |
Discharge Hood Height | 90” |
Structure Weight | 625kg |
Tractor HP | 70-120hp |
Product Description:
The BX92RS Hydraulic PTO Wood Chipper has a 9″ chipper capacity and a 10.5″ x 14″ chipper housing opening and is fitted with a 125kg heavyweight Rotor. This model Wood Chipper has a direct hydraulic feed from the tractor hydraulic rear connection plugs.
Direct PTO drive that operates as a fix drive system and without the use of gears and belt drives and this model is fitted standard with easily replaceable blades by removing 3 removable bolt for simple and easy access to the top half of housing and the hopper can also be fully opened with 2 removable bolts.
This model Wood Chipper has a full hydraulic feed system that allows for fast, medium or slow flow rate settings and with its 3 feed setting options from feed direction of forward, reverse and neutral settings.
The Hydraulic model allows for consistent chipping as the Hydraulic System has double support arms from both sides of the internal hopper with drive force from its hydraulic motor and with a Dual Barrel System that enables dragging motion for consistent cutting.
The Hydraulic Feed Chipper model is a simple and low maintenance chipper and able to handle the hardest and knotted wood.
Our advantages:
A whole complete set of production equipment lead to short lead time and better prices of machine.
Guarantee 1 year warranty of all our products.
Produce machines according to any requirements from our customers.
New machines will be developed every year.
Every model of our machine will be tested before the delivery to the port.
If you want to visit our factory, our boss will give you a best reception.
Beautiful gifts will be provided for all of our customers before every year’s Christmas.
Work shop and office:
Welding:
Blade shaft:
Laser equipment:
Office:
Rest place:
Assembly:
Finished machines:
CNC:
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After-sales Service: | Within One Hour |
---|---|
Warranty: | One Year |
Color: | Customsized |
Logo: | OEM |
Feeding System: | Hydraulic Feed |
Rotor Size: | 36′′ |
Customization: |
Available
| Customized Request |
---|
What maintenance practices are essential for prolonging the lifespan of PTO shafts?
Maintaining proper care and performing regular maintenance on Power Take-Off (PTO) shafts is crucial for prolonging their lifespan and ensuring optimal performance. By following essential maintenance practices, you can prevent premature wear, identify potential issues early on, and maximize the longevity of your PTO shafts. Here are some key maintenance practices to consider:
1. Regular Inspection: Perform routine visual inspections of the PTO shaft to check for any signs of damage, wear, or misalignment. Look for cracks, dents, bent sections, or loose components. Inspect the universal joints, coupling mechanisms, protective guards, and other associated parts. Pay attention to any unusual noises, vibrations, or changes in performance, as these can indicate underlying issues that require attention.
2. Lubrication: Proper lubrication is essential for the smooth operation and longevity of PTO shafts. Follow the manufacturer’s recommendations regarding lubrication intervals and use the recommended lubricant type. Apply lubrication to the universal joints, CV joints (if applicable), and other moving parts as specified. Regularly check for adequate lubricant levels and replenish if necessary. Ensure that the lubricant used is compatible with the shaft material and does not attract dirt or debris that could cause abrasion or damage.
3. Cleaning: Keep the PTO shaft clean and free from dirt, debris, and other contaminants. Regularly remove any accumulated dirt, grease, or residue using a brush or compressed air. Be particularly diligent in cleaning the universal joints and areas where the shaft connects to other components. Cleaning prevents the buildup of abrasive particles that can accelerate wear and compromise the shaft’s performance.
4. Guard Inspection and Maintenance: Check the protective guards and shields regularly to ensure they are securely in place and free from damage. Guards play a critical role in preventing accidental contact with the rotating shaft and minimizing the risk of injury. Repair or replace any damaged or missing guards promptly. Ensure that the guards are correctly aligned and provide sufficient coverage for all moving parts of the PTO shaft.
5. Torque and Fastener Checks: Periodically inspect and check the torque of fasteners, such as bolts and nuts, that secure the PTO shaft and associated components. Over time, vibration and normal operation can loosen these fasteners, compromising the integrity of the shaft. Use the appropriate torque specifications provided by the manufacturer to ensure proper tightening. Regularly verify the tightness of fasteners and retighten as necessary.
6. Shear Bolt or Slip Clutch Maintenance: If your PTO shaft incorporates shear bolt or slip clutch mechanisms, ensure they are functioning correctly. Inspect the shear bolts for signs of wear or damage, and replace them when necessary. Check the slip clutch for proper adjustment and smooth operation. Follow the manufacturer’s recommendations regarding maintenance and adjustment of these safety mechanisms to ensure their effectiveness in protecting the driveline components.
7. Proper Storage: When the PTO shaft is not in use, store it in a clean and dry environment. Protect the shaft from exposure to moisture, extreme temperatures, and corrosive substances. If possible, store the shaft in a vertical position to prevent bending or distortion. Consider using protective covers or cases to shield the shaft from dust, dirt, and other potential sources of damage.
8. Operator Training: Provide proper training to operators on the correct operation, maintenance, and safety procedures related to the PTO shafts. Educate them about the importance of regular inspections, lubrication, and adherence to recommended maintenance practices. Encourage operators to report any abnormalities or concerns promptly to prevent further damage and ensure timely repairs or adjustments.
9. Manufacturer and Expert Guidance: Consult the manufacturer’s guidelines and recommendations regarding maintenance practices specific to your PTO shaft model. Additionally, seek advice from experts or authorized service technicians who are knowledgeable about PTO shaft maintenance. They can provide valuable insights and assistance in implementing the best maintenance practices for your specific PTO shafts.
By following these maintenance practices, you can extend the lifespan of your PTO shafts, optimize their performance, and reduce the likelihood of unexpected failures or costly repairs. Regular inspections, lubrication, cleaning, guard maintenance, torque checks, and proper storage are all essential in ensuring the longevity and reliability of your PTO shafts.
What safety precautions should be followed when working with PTO shafts?
Working with Power Take-Off (PTO) shafts requires strict adherence to safety precautions to prevent accidents and ensure the well-being of individuals operating or working in the vicinity of the equipment. PTO shafts involve rotating machinery and can pose significant hazards if not handled properly. Here are several important safety precautions that should be followed when working with PTO shafts:
1. Familiarize Yourself with the Equipment: Prior to operating or working near a PTO shaft, it is crucial to thoroughly understand the equipment’s operation, including the specific PTO shaft configuration, safety features, and any associated machinery. Read and follow the manufacturer’s instructions and safety guidelines pertaining to the PTO shaft and associated equipment. Training and familiarity with the equipment are essential to ensure safe practices.
2. Wear Appropriate Personal Protective Equipment (PPE): When working with PTO shafts, individuals should wear appropriate personal protective equipment to minimize the risk of injury. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE protects against potential hazards such as flying debris, noise, and accidental contact with rotating components.
3. Guarding and Shielding: Ensure that the PTO shaft and associated machinery are equipped with appropriate guarding and shielding. Guarding helps prevent accidental contact with rotating parts, reducing the risk of entanglement or injury. PTO shafts should have guard shields covering the rotating shaft and any exposed universal joints. Machinery driven by the PTO shaft should also have adequate guarding in place to protect against contact with moving parts.
4. Securely Fasten and Align PTO Shaft Components: Before operating or connecting the PTO shaft, ensure that all components are securely fastened and aligned. Loose or misaligned components can lead to shaft dislodgement, imbalance, and potential failure. Follow the manufacturer’s guidelines for proper installation and tightening of couplings, yokes, and other connecting points. Proper alignment is crucial to prevent excessive stress, vibrations, and premature wear on the PTO shaft and associated equipment.
5. Avoid Loose Clothing and Jewelry: Loose clothing, jewelry, or other items that can become entangled in the PTO shaft or associated machinery should be avoided. Secure long hair, tuck in loose clothing, and remove or properly secure any dangling accessories. Loose items can get caught in rotating parts, leading to serious injury or entanglement hazards.
6. Do Not Modify or Remove Safety Features: PTO shafts are equipped with safety features such as guard shields, safety covers, and torque limiters for a reason. These features are designed to protect against potential hazards and should not be modified, bypassed, or removed. Altering or disabling safety features can significantly increase the risk of accidents and injury. If any safety features are damaged or not functioning correctly, they should be repaired or replaced promptly.
7. Shut Down Power Source Before Maintenance: Before performing any maintenance, repairs, or adjustments on the PTO shaft or associated machinery, ensure that the power source is completely shut down and disconnected. This includes turning off the engine, disconnecting power supply, and engaging any safety locks or mechanisms. Lockout/tagout procedures should be followed to prevent accidental energization or startup during maintenance activities.
8. Regular Maintenance and Inspection: Regular maintenance and inspection of the PTO shaft and associated equipment are vital for safe operation. Follow the manufacturer’s recommended maintenance schedule and perform routine inspections to identify any signs of wear, damage, or misalignment. Lubricate universal joints as per the manufacturer’s guidelines to ensure smooth operation. Promptly address any maintenance or repair needs to prevent potential hazards.
9. Training and Communication: Ensure that individuals operating or working near PTO shafts receive proper training on safe work practices, hazard identification, and emergency procedures. Promote clear communication regarding the presence and operation of PTO shafts to prevent accidental contact or interference. Establish effective communication methods, such as signals or radios, when working in teams or near noisy equipment.
10. Be Aware of Surroundings: Maintain situational awareness when working with PTO shafts. Be mindful of the location of bystanders, obstacles, and potential hazards. Ensure a clear and safe work area around the PTO shaft. Avoid distractions and focus on the task at hand to prevent accidents caused by inattention.
By following these safety precautions, individuals can minimize the risk of accidents and injuries when working with PTO shafts. Safety should always be the top priority to ensure a safe and productive work environment.
How do PTO shafts handle variations in speed and torque requirements?
PTO shafts (Power Take-Off shafts) are designed to handle variations in speed and torque requirements between the power source (such as a tractor or engine) and the driven machinery or equipment. They incorporate various mechanisms and components to ensure efficient power transmission while accommodating the different speed and torque demands. Here’s a detailed explanation of how PTO shafts handle variations in speed and torque requirements:
1. Gearbox Systems: PTO shafts often incorporate gearbox systems to match the speed and torque requirements between the power source and the driven machinery. Gearboxes allow for speed reduction or increase and can also change the rotational direction if necessary. By using different gear ratios, PTO shafts can adapt the rotational speed and torque output to suit the specific requirements of the driven equipment. Gearbox systems enable PTO shafts to provide the necessary power and speed compatibility between the power source and the machinery they drive.
2. Shear Bolt Mechanisms: Some PTO shafts, particularly in applications where sudden overloads or shock loads are expected, use shear bolt mechanisms. These mechanisms are designed to protect the driveline components from damage by disconnecting the PTO shaft in case of excessive torque or sudden resistance. Shear bolts are designed to break at a specific torque threshold, ensuring that the PTO shaft separates before the driveline components suffer damage. By incorporating shear bolt mechanisms, PTO shafts can handle variations in torque requirements and provide a safety feature to protect the equipment.
3. Friction Clutches: PTO shafts may incorporate friction clutch systems to enable smooth engagement and disengagement of power transfer. Friction clutches use a disc and pressure plate mechanism to control the transmission of power. Operators can gradually engage or disengage the power transfer by adjusting the pressure on the friction disc. This feature allows for precise control over torque transmission, accommodating variations in torque requirements while minimizing shock loads on the driveline components. Friction clutches are commonly used in applications where smooth power engagement is essential, such as in hydraulic pumps, generators, and industrial mixers.
4. Constant Velocity (CV) Joints: In cases where the driven machinery requires a significant range of movement or articulation, PTO shafts may incorporate Constant Velocity (CV) joints. CV joints allow the PTO shaft to accommodate misalignment and angular variations without affecting power transmission. These joints provide a smooth and constant power transfer even when the driven machinery is at an angle relative to the power source. CV joints are commonly used in applications such as articulated loaders, telescopic handlers, and self-propelled sprayers, where the machinery requires flexibility and a wide range of movement.
5. Telescopic Designs: Some PTO shafts feature telescopic designs that allow for length adjustment. These shafts consist of two or more concentric shafts that slide within each other, providing the ability to extend or retract the PTO shaft as needed. Telescopic designs accommodate variations in the distance between the power source and the driven machinery. By adjusting the length of the PTO shaft, operators can ensure proper power transmission without the risk of the shaft dragging on the ground or being too short to reach the equipment. Telescopic PTO shafts are commonly used in applications where the distance between the power source and the implement varies, such as in front-mounted implements, snow blowers, and self-loading wagons.
By incorporating these mechanisms and designs, PTO shafts can handle variations in speed and torque requirements effectively. They provide the necessary flexibility, safety, and control to ensure efficient power transmission between the power source and the driven machinery. PTO shafts play a critical role in adapting power to meet the specific needs of various equipment and applications.
editor by CX 2024-02-24
China best TUV CE Approval Wood Chipper Wood Shredder Pto Shaft Drive Bx92RS Hydraulic Feed
Product Description
Product Specifications:
Model | BX92RS |
Chipper Capacity | 250mm/10” |
Chipper Housing Opening | 10”x15” |
No.of Knives | 4 |
Rotor Size | 36” |
Feeding System Feed | Hydraulic Feed |
Hopper Folded | 66”Lx68”Wx90”H |
Hopper Opening | 25”x25” |
Mounting System | 3 Point Hitch |
Discharge Hood Rotation | 360˚ |
Discharge Hood Height | 90” |
Structure Weight | 625kg |
Tractor HP | 70-120hp |
Product Description:
The BX92RS Hydraulic PTO Wood Chipper has a 9″ chipper capacity and a 10.5″ x 14″ chipper housing opening and is fitted with a 125kg heavyweight Rotor. This model Wood Chipper has a direct hydraulic feed from the tractor hydraulic rear connection plugs.
Direct PTO drive that operates as a fix drive system and without the use of gears and belt drives and this model is fitted standard with easily replaceable blades by removing 3 removable bolt for simple and easy access to the top half of housing and the hopper can also be fully opened with 2 removable bolts.
This model Wood Chipper has a full hydraulic feed system that allows for fast, medium or slow flow rate settings and with its 3 feed setting options from feed direction of forward, reverse and neutral settings.
The Hydraulic model allows for consistent chipping as the Hydraulic System has double support arms from both sides of the internal hopper with drive force from its hydraulic motor and with a Dual Barrel System that enables dragging motion for consistent cutting.
The Hydraulic Feed Chipper model is a simple and low maintenance chipper and able to handle the hardest and knotted wood.
Our advantages:
A whole complete set of production equipment lead to short lead time and better prices of machine.
Guarantee 1 year warranty of all our products.
Produce machines according to any requirements from our customers.
New machines will be developed every year.
Every model of our machine will be tested before the delivery to the port.
If you want to visit our factory, our boss will give you a best reception.
Beautiful gifts will be provided for all of our customers before every year’s Christmas.
Work shop and office:
Welding:
Blade shaft:
Laser equipment:
Office:
Rest place:
Assembly:
Finished machines:
CNC:
After-sales Service: | Within One Hour |
---|---|
Warranty: | One Year |
Color: | Customsized |
Logo: | OEM |
Feeding System: | Hydraulic Feed |
Rotor Size: | 36′′ |
Customization: |
Available
| Customized Request |
---|
Are there variations in PTO shaft designs for different types of machinery?
Yes, there are variations in PTO (Power Take-Off) shaft designs to accommodate the specific requirements of different types of machinery. PTO shafts are highly versatile and adaptable components used to transfer power from a power source, such as a tractor or engine, to driven machinery or equipment. The design variations in PTO shafts are necessary to ensure compatibility, efficiency, and safety in various applications. Here’s a detailed explanation of the different PTO shaft designs for different types of machinery:
1. Standard PTO Shafts: Standard PTO shafts are the most common design and are widely used in a variety of applications. They typically consist of a solid steel shaft with a universal joint at each end. These universal joints allow for angular misalignment between the power source and the driven machinery. Standard PTO shafts are suitable for applications where the distance between the power source and the driven machinery remains relatively fixed. They are commonly used in agricultural implements, such as mowers, balers, tillers, and seeders, as well as in industrial applications.
2. Telescopic PTO Shafts: Telescopic PTO shafts feature a telescoping design that allows for length adjustment. These shafts consist of two or more concentric shafts that can slide within each other. Telescopic PTO shafts are beneficial in applications where the distance between the power source and the driven machinery varies. By adjusting the length of the shaft, operators can ensure proper power transmission without the risk of the shaft dragging on the ground or being too short to reach the equipment. Telescopic PTO shafts are commonly used in front-mounted implements, snow blowers, self-loading wagons, and other applications where the distance between the power source and the implement changes.
3. CV (Constant Velocity) PTO Shafts: CV PTO shafts incorporate Constant Velocity joints to accommodate misalignment and angular variations. These joints maintain a constant speed and torque transfer even when the driven machinery is at an angle relative to the power source. CV PTO shafts are beneficial in applications where the driven machinery requires flexibility and a wide range of movement. They are commonly used in articulated loaders, telescopic handlers, self-propelled sprayers, and other equipment that requires continuous power transmission while operating at various angles.
4. Gearbox Driven PTO Shafts: Some machinery requires specific speed or torque ratios between the power source and the driven equipment. In such cases, PTO shafts may incorporate gearbox systems. Gearbox driven PTO shafts allow for speed reduction or increase and can change the rotational direction if necessary. The gear ratios in the gearbox can be adjusted to match the speed and torque requirements of the driven machinery. These PTO shafts are commonly used in applications where the power source operates at a different speed or torque level than the equipment it drives, such as in certain industrial manufacturing processes and specialized machinery.
5. High-Torque PTO Shafts: Some heavy-duty machinery requires high torque levels for power transmission. High-torque PTO shafts are designed to handle these demanding applications. They are constructed with reinforced components, including larger diameter shafts and heavier-duty universal joints, to withstand the increased torque requirements. High-torque PTO shafts are commonly used in equipment such as wood chippers, crushers, and heavy-duty agricultural implements that require substantial power and torque for their operation.
6. Safety PTO Shafts: Safety is a crucial consideration when using PTO shafts. Safety PTO shafts incorporate mechanisms to reduce the risk of accidents and injuries. One common safety feature is the use of protective guards that cover the rotating shaft to prevent accidental contact. These guards are typically made of metal or plastic and are designed to shield the rotating components while allowing the necessary movement for power transmission. Safety PTO shafts are used in various applications where the risk of entanglement or accidental contact with the rotating shaft is high, such as in grass mowers, rotary cutters, and other equipment used in landscaping and agriculture.
These are some of the key variations in PTO shaft designs for different types of machinery. The specific design used depends on factors such as the application requirements, power source characteristics, torque levels, movement flexibility, and safety considerations. PTO shaft manufacturers offer a range of designs to ensure compatibility and efficient power transmission in diverse industries and applications.
What safety precautions should be followed when working with PTO shafts?
Working with Power Take-Off (PTO) shafts requires strict adherence to safety precautions to prevent accidents and ensure the well-being of individuals operating or working in the vicinity of the equipment. PTO shafts involve rotating machinery and can pose significant hazards if not handled properly. Here are several important safety precautions that should be followed when working with PTO shafts:
1. Familiarize Yourself with the Equipment: Prior to operating or working near a PTO shaft, it is crucial to thoroughly understand the equipment’s operation, including the specific PTO shaft configuration, safety features, and any associated machinery. Read and follow the manufacturer’s instructions and safety guidelines pertaining to the PTO shaft and associated equipment. Training and familiarity with the equipment are essential to ensure safe practices.
2. Wear Appropriate Personal Protective Equipment (PPE): When working with PTO shafts, individuals should wear appropriate personal protective equipment to minimize the risk of injury. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE protects against potential hazards such as flying debris, noise, and accidental contact with rotating components.
3. Guarding and Shielding: Ensure that the PTO shaft and associated machinery are equipped with appropriate guarding and shielding. Guarding helps prevent accidental contact with rotating parts, reducing the risk of entanglement or injury. PTO shafts should have guard shields covering the rotating shaft and any exposed universal joints. Machinery driven by the PTO shaft should also have adequate guarding in place to protect against contact with moving parts.
4. Securely Fasten and Align PTO Shaft Components: Before operating or connecting the PTO shaft, ensure that all components are securely fastened and aligned. Loose or misaligned components can lead to shaft dislodgement, imbalance, and potential failure. Follow the manufacturer’s guidelines for proper installation and tightening of couplings, yokes, and other connecting points. Proper alignment is crucial to prevent excessive stress, vibrations, and premature wear on the PTO shaft and associated equipment.
5. Avoid Loose Clothing and Jewelry: Loose clothing, jewelry, or other items that can become entangled in the PTO shaft or associated machinery should be avoided. Secure long hair, tuck in loose clothing, and remove or properly secure any dangling accessories. Loose items can get caught in rotating parts, leading to serious injury or entanglement hazards.
6. Do Not Modify or Remove Safety Features: PTO shafts are equipped with safety features such as guard shields, safety covers, and torque limiters for a reason. These features are designed to protect against potential hazards and should not be modified, bypassed, or removed. Altering or disabling safety features can significantly increase the risk of accidents and injury. If any safety features are damaged or not functioning correctly, they should be repaired or replaced promptly.
7. Shut Down Power Source Before Maintenance: Before performing any maintenance, repairs, or adjustments on the PTO shaft or associated machinery, ensure that the power source is completely shut down and disconnected. This includes turning off the engine, disconnecting power supply, and engaging any safety locks or mechanisms. Lockout/tagout procedures should be followed to prevent accidental energization or startup during maintenance activities.
8. Regular Maintenance and Inspection: Regular maintenance and inspection of the PTO shaft and associated equipment are vital for safe operation. Follow the manufacturer’s recommended maintenance schedule and perform routine inspections to identify any signs of wear, damage, or misalignment. Lubricate universal joints as per the manufacturer’s guidelines to ensure smooth operation. Promptly address any maintenance or repair needs to prevent potential hazards.
9. Training and Communication: Ensure that individuals operating or working near PTO shafts receive proper training on safe work practices, hazard identification, and emergency procedures. Promote clear communication regarding the presence and operation of PTO shafts to prevent accidental contact or interference. Establish effective communication methods, such as signals or radios, when working in teams or near noisy equipment.
10. Be Aware of Surroundings: Maintain situational awareness when working with PTO shafts. Be mindful of the location of bystanders, obstacles, and potential hazards. Ensure a clear and safe work area around the PTO shaft. Avoid distractions and focus on the task at hand to prevent accidents caused by inattention.
By following these safety precautions, individuals can minimize the risk of accidents and injuries when working with PTO shafts. Safety should always be the top priority to ensure a safe and productive work environment.
What is a PTO shaft and how is it used in agricultural and industrial equipment?
A power take-off (PTO) shaft is a mechanical component used in agricultural and industrial equipment to transfer power from a power source, such as an engine or motor, to another machine or implement. It is a driveline shaft that transmits rotational power and torque, allowing the connected equipment to perform various tasks. PTO shafts are commonly used in agricultural machinery, such as tractors, as well as in industrial equipment, including generators, pumps, and construction machinery. Here’s a detailed explanation of what a PTO shaft is and how it is used:
Structure and Components: A typical PTO shaft consists of a hollow metal tube with universal joints at each end. The hollow tube allows the shaft to rotate freely, while the universal joints accommodate angular misalignments between the power source and the driven equipment. The universal joints consist of a cross-shaped yoke with needle bearings, providing flexibility and allowing the transmission of power at varying angles. Some PTO shafts may also include a telescopic section to adjust the length for different equipment setups or to accommodate varying distances between the power source and the driven machine.
Power Transfer: The primary function of a PTO shaft is to transfer power and torque from the power source to the driven equipment. The power source, typically an engine or motor, drives the PTO shaft through a mechanical connection, such as a gearbox or a clutch. As the power source rotates, it transmits rotational force to the PTO shaft. The PTO shaft, in turn, transfers this rotational power and torque to the driven equipment, enabling it to perform its intended function. The torque and rotational speed transmitted through the PTO shaft depend on the power source’s characteristics and the gear ratio or clutch engagement.
Agricultural Applications: In agriculture, PTO shafts are commonly used in tractors to power various implements and attachments. The PTO shaft is connected to the tractor’s power take-off, a rotating drive shaft located at the rear of the tractor. By engaging the PTO clutch, the tractor’s engine power is transferred through the PTO shaft to the attached implements. Agricultural machinery, such as mowers, balers, tillers, sprayers, and grain augers, often rely on PTO shafts to receive power for their operation. The PTO shaft allows the implements to be powered directly by the tractor’s engine, eliminating the need for separate power sources and increasing the versatility and efficiency of agricultural operations.
Industrial Applications: PTO shafts also find extensive use in various industrial applications. Industrial equipment, such as generators, pumps, compressors, and industrial mixers, often incorporate PTO shafts to receive power from engines or electric motors. The PTO shaft connects the power source to the driven equipment, allowing it to operate and perform its intended function. In construction machinery, PTO shafts can be found in equipment like concrete mixers, hydraulic hammers, and post hole diggers, enabling the transfer of power from the machinery’s engine to the specific attachment or tool being used.
Safety Considerations: It is important to note that PTO shafts can pose safety risks if not handled properly. The rotating shaft can cause serious injuries if operators come into contact with it while it is in operation. To ensure safety, PTO shafts are often equipped with shielding or guards that cover the rotating shaft and universal joints, preventing accidental contact. It is crucial to maintain and inspect these safety features regularly to ensure their effectiveness. Additionally, operators should receive proper training on PTO shaft operation, including safe attachment and detachment procedures, as well as the use of personal protective equipment when working near PTO-driven machinery.
In summary, a PTO shaft is a mechanical component used in agricultural and industrial equipment to transmit power and torque from a power source to a driven machine or implement. It enables the direct power transfer from engines or motors to various equipment, increasing efficiency and versatility in agricultural and industrial operations. While PTO shafts offer significant benefits, operators must be aware of the associated safety considerations and take appropriate precautions to prevent accidents and injuries.
editor by CX 2023-11-21
China 3 Point Pto Wood Chipper Chopper Shredder for 10″ Log Shrub Branch tractor pto shaft
Error:获取session失败,
After-sales Service: | Within One Hour |
---|---|
Warranty: | One Year |
Color: | Customsized |
Logo: | OEM |
Feeding System: | Hydraulic Feed |
Rotor Size: | 36′′ |
Customization: |
Available
| Customized Request |
---|
The Different Parts of a PTO Shaft
Power Take-Off (PTO) shafts are an integral part of a tractor’s driveline. Without them, a tractor cannot operate. It is essential to understand the different parts of a PTO shaft, as they are crucial for the operation of your tractor. These parts are typically overlooked during routine tractor maintenance checks, but knowing more about them will help you practice on farm machinery better.
Tractor’s power take-off (PTO) shaft
A Tractor’s power take-off (or PTO) shaft transfers power from the tractor to an implement. These shafts typically rotate at speeds between 540 and 1000 rpm. A number of safety features help prevent accidental contact between the shaft and the implement.
In order to avoid this problem, tractor operators should be vigilant while operating their tractors. They should make sure that the tractor’s power take-off (PTO) shaft is shielded. These shields include a master shield for the PTO stub, a PTO integral journal shield, and an implement input connection shield. The PTO master shield is mounted on the tractor and extends over the PTO stub on three sides. It is designed to prevent collisions between the tractor and any connected machine drive shaft.
A power take-off (PTO) shaft is an important component on any tractor. It is a shaft that transmits mechanical power from a tractor to an implement or separate machine. Early PTOs used a transmission and were located at the rear of the tractor. They are now available with hydraulic or mechanical drivelines. These power take-offs transfer the tractor’s power to a secondary piece of equipment through a driveshaft.
Proper PTO shaft guards protect people from stepping on rotating shafts. The PTO should not compress fully at any point in the operating range. It should have several inches of overlap at the maximum operating extension. A PTO guard should be positioned properly for each machine.
Despite these benefits, there are still many risks associated with PTO shafts. These powerful and potentially dangerous pieces of machinery can cause severe injury if not used safely. Luckily, proper installation of safety shields can reduce the risk of injury.
Types
PTO shafts come in a variety of different shapes, sizes, and materials. The most common types are square and round, but there are also star-shaped and trilobed types. While the star-shaped type is a typical North American design, the trilobed and lemon-shaped varieties are typically German or Italian. Typically, the lemon-shaped ones are made of an alloy called ‘Lemon Yellow.’ In some cases, the shaft will come with snap rings.
Different manufacturers use various materials for their PTO shafts. The tube of a welded drive shaft must be strong enough to handle the force exerted by the PTO. There are many different materials available, but some are stronger than others. Before choosing the type of drive shaft that is right for your machine, make sure that you know the exact measurements of your driveline.
When deciding between different types of PTO shafts, you must also consider the materials that will be used for your particular application. While splines are the most common material for PTO shafts, you can find various types that have different uses. Carbon steel is malleable and has a low carbon content, which makes it more reliable. A ferrous steel is more durable and contains metals like nickel, chromium, and molybdenum, which make it a great alternative to carbon steel.
A PTO gearbox input shaft extends between the PTO gearbox and the PTO clutch. It is mounted with a toothed wheel 8. An inductive sensor 9 on the shaft outputs a pulsed electronic signal based on the rotational speed of the shaft. These pulsed signals are called inductive speed sensors.
Rotation direction
The PTO shaft is a critical part of the power take-off of a farm tractor. It allows the tractor to transfer power from the engine to an implement such as a mower or other garden equipment. The rotation direction of the PTO shaft depends on the type of implement. Some implements only accept rotation in one direction, while others require rotation in both directions.
Safety chain
One of the best ways to protect your PTO shaft is to use a safety chain. A safety chain is a chain that is attached to the PTO shaft, and it prevents the plastic shield from spinning on the shaft. This chain should be fastened to a suitable point on your machine or tractor. It should not be attached to the lower lift arms or the U-guard.
PTO shafts can be very dangerous if they are not guarded. They can rotate as high as 1000 rpm and could seriously injure you. It is also important to ensure that the PTO shaft guard is fitted correctly, and that the tractor is turned off before working on it. In addition, avoiding wearing loose clothing when working around a PTO shaft can help protect your life.
Another way to protect the PTO shaft is to shield the IID shaft. This can be done by using shielding over the straight part of the shaft, the PTO connection, or the Implement Input Connection. A protruding bolt or pin can catch clothing and snag it. If not shielded, the clothing can wrap around the shaft, trapping the person against it.
A good safety chain should be positioned between the tractor and the PTO shaft. The chain should be at least 50 mm wider than the PTO shaft, and should be in good condition. It should cover the entire length of the PTO shaft from the tractor to the first bearing. The PTO shaft must also be fitted with the correct bearing ring. It is also vital to ensure that the PTO guard does not bend or break, as this could result in damage to the PTO shaft.
Shield
A PTO shaft shield protects the PTO shaft from possible impacts. It is typically made of plastic, but can also be made of metal. These shields are easy to damage, and are therefore preferably made of a durable material. The shields are held in place with brackets. The shields are made with two parts: an inner shield and a protective sleeve.
An improvement to the PTO shaft shield is a bracket that supports both the outer and PTO shaft. It is shown in conjunction with a towed machine in FIGS. 2 and 7. FIG. 7 is a side elevation of the bracket mounted to the tongue of the machine. This shield is designed to prevent the PTO shaft from becoming damaged during the towed process.
The main risk associated with PTO mishaps is entanglement, which can result in serious injuries. If a shaft separates from a tractor, it can strike nearby workers or people. Proper maintenance can minimize the risk of entanglement and save lives. Thankfully, equipment manufacturers have made huge strides in reducing the risk of these accidents. Operators should always make sure that the PTO shaft shield is in place to avoid the risk of entanglement.
In addition to preventing entanglement, a PTO shaft shield also helps protect the universal joints that are mounted on the PTO shaft. The shield is made of plastic or steel. It is typically shaped like an inverted U and covers both the top and sides of the shaft. A detachable PTO shaft shield is also available.
As with all parts of a PTO driveline, the PTO shaft shield should be maintained to prevent damage to the bearings. It is necessary to inspect the shield and replace it whenever it becomes damaged. PTO equipment is often used outdoors, and it is frequently exposed to crop debris, rust, and dirt that can affect the bearings. Proper maintenance will extend the equipment’s lifespan and reduce maintenance costs.
editor by CX 2023-04-11
China India Hot Sale Organic Fertilizer Production Machinery Tractor Towable Compost Mixer Shredder Compost Turner for Processing Chichen Pig Sheep Dung Manure pto shaft extension
Merchandise Description
India very hot sale Natural Fertilizer Production Machiner Tractor towable Compost Turner shredder mixer for processing chichen pig sheep dung manure
Primary Utilization:
Compost turner, also named as Windrow Turner, Compost shredder, compost mixer, is largely used to flip & mix raw substance or organic fertilizer like: poultry manure, sludge, agricultural waste, agricultural stalks,
sugarcane and corn leaves. Besides, the compost turner also assists to accelerate composing pace.
ZFQ sequence compost turner is driven by tractor, rear PTO shaft mounted and strolling besides tractor on functioning.
Primary Features:
one) Easy construction in linear sort ,easy in set up and maintation.
2) Adopting advanced globe popular manufacturer factors in pneumatic parts and procedure components.
three) Large force double crank to management the die opening and closing.
Substantial good quality Compost turner have ISO,CE, PVOC COC, CO and many others certificates:
Compost turner by Iron crate packing and loading container:
Ideal cost will be quoted for you as soon as obtain your Prerequisite !
/ set | |
1 set (Min. Order) |
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Type: | Fertilizer Mixer |
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Certification: | CE, ISO, Pvoc, Coc, Co |
Color: | Red, Green, Yellow, Other Colors |
Match Power: | 80-100HP Tractor |
Transport Package: | Iron Crate Packing |
Specification: | 3m windrow width |
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Samples: |
US$ 7700/set
1 set(Min.Order) |
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Customization: |
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/ set | |
1 set (Min. Order) |
###
Type: | Fertilizer Mixer |
---|---|
Certification: | CE, ISO, Pvoc, Coc, Co |
Color: | Red, Green, Yellow, Other Colors |
Match Power: | 80-100HP Tractor |
Transport Package: | Iron Crate Packing |
Specification: | 3m windrow width |
###
Samples: |
US$ 7700/set
1 set(Min.Order) |
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###
Customization: |
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PTO Shaft Safety Chains
PTO shaft is the part of a tractor that helps transfer power from the tractor to the equipment it is hooked to. A PTO shaft is important if you have a tiller or bush hog. The correct PTO shaft size is crucial for both the tractor and the equipment. If the PTO shaft size is not correct for your equipment, it may not work.
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Safety chains
<br/Safety chains are an essential part of securing your PTO shaft. They prevent a rotating plastic shield from coming loose and causing injury or damage. It is important to protect your PTO and any other drive shafts on your machine. Watch the video below for more information about the dangers of unguarded PTOs.
PTOs are an efficient way to transfer mechanical power between tractors and implements. They helped revolutionize North American agriculture during the 1930s. Despite their convenience, PTOs have also proven to be one of the most common farm machinery hazards. This fact sheet outlines several important PTO safety precautions.
Safety chains for PTO shafts are necessary to protect both tractor and implement from damage. The PTO shaft must be attached properly to the tractor and the implement before starting the equipment. Before operating, be sure that the safety chains are positioned in a way that allows them to fully move. When operating the PTO, avoid being too aggressive as this can damage the drive line and shaft. For further safety, make sure to fit a torque limiter or clutch on the implement end of the PTO shaft.
PTOs are great for plowing, mowing, and shredding, but they also have potential to cause injuries if you don’t use a safety chain. It’s best to get a chain that is long enough to prevent injuries. Also, be sure that the PTO shaft does not compress completely at any point during the operating range. There should be several inches of overlap in the longest operating extension of the PTO.
Another common hazard with PTOs is IID shafts. While many machines and tractors have driveline guards, these are often missing. If you have a PTO with an IID, you should consider installing a safety chain.
Shield
A swingable tractor PTO shaft shield assembly consists of an inverted U-shaped shield member slidably attached to a bracket. It extends above the PTO shaft and has several notches and pins that engage each other. It can be held in a number of positions and can be retracted when not in use. It also includes a cover member that covers the space between the shield and tractor and abuts the raised portion of the shield member.
The PTO shaft shield is typically made of plastic, but it can also be made of metal. Plastic is less likely to break or damage than metal. The shield is supported by a bracket 51 with a curved distal end 57 and a non-metallic guard 59. When used in conjunction with a bracket, a PTO shaft shield should be properly installed to prevent damage to the shaft.
Keeping the PTO shaft shield in good condition is crucial to the safety of your tractor and your workers. An improperly installed PTO shaft shield can result in severe injuries. It may also ensnare or strike people in the vicinity. Proper maintenance will prevent many of these injuries. Equipment manufacturers have made great strides in reducing the risks of PTO mishaps. Operators are also responsible for keeping the shields in good condition. Removing the guards will only increase the risk to the operator.
A PTO shaft shield is a tubular assembly that is mounted on the tractor PTO shaft. It consists of two telescopic pieces that are held in place by shield support bearings. This shield protects the PTO shaft and the universal joints from debris and prevents premature wear. The shield can be easily removed and replaced if necessary.
IID shaft guard
The IID shaft guard is a safety device used to protect PTO powered machinery from the possibility of separating while in use. The shaft, which is a telescoping shaft, is attached to the PTO stub on tractors. The telescopic feature is convenient when moving across uneven ground. However, this type of shaft can cause serious injury if it separates while in use.
The IID shaft guard can prevent these injuries by completely covering the shaft. The guard is made of metal or plastic and rotates along with the shaft. A person can react in less than five tenths of a second, making the IID shaft guard an important part of PTO safety.
PTO shafts rotate at speeds as high as 540 rpm, which is very fast. A limb could be wrapped around the driveline shaft, causing a serious injury or death. Because of the speed of a PTO, it can be difficult for an individual to discern whether it is engaged or not and may not be aware of the danger.
An IID shaft guard should be fitted to every tractor PTO shaft. It should be tested and rotated regularly. It is also important to keep the tractor engine off when working around the PTO shaft. Using a drawbar to protect driveline components is also important. It will prevent stress on the driveline and reduce the possibility of separation.
Overrunning clutch
An overrunning clutch on a PTO shaft is a mechanism that allows the PTO shaft to rotate freely in one direction while restricting the speed of the implement being hauled behind the tractor. This clutch is also useful for preventing the speed of the implement from exceeding the speed of the tractor while slowing down. It comes in two basic configurations, one for a clockwise and the other for a counter-clockwise direction.
Another type of overrun clutch is used on tractors with a PTO driven bush hog. A bush hog has a flywheel and blades that drive the transmission through the PTO shaft. Without an overrunning clutch, these implements would freewheel while the tractor is driving and would potentially break the shaft.
A PTO overrunning clutch prevents power from backfeeding into the transmission, the part that transmits power to the rear wheels. Without an overrunning clutch, the tractor could backfeed power, causing an accident if the blade assembly hits an object. As such, it is essential to use the overrunning clutch to ensure that your tractor will be safe.
Direction of rotation
Despite its name, the direction of rotation of a PTO shaft can change if necessary. Most PTOs have a single-direction rotation, but you can often reverse the direction by installing a reverse PTO adapter. However, you should only use reverse PTOs when absolutely necessary.
A standard PTO rotation direction has been defined by the International Organization for Standardization (ISO). It is considered necessary to adhere to this standard, as improper rotation can cause damage to implements attached to a PTO. This standard helps farmers avoid problems such as ruined implements. While the direction of rotation of a PTO shaft is not always the same for all PTOs, there are some tractors that allow it to rotate both ways, while others have no restrictions.
The direction of rotation of a PTO shaft can be changed by using a hydraulic pump. Another way to connect a PTO is through a “sandwich” type split shaft unit. These units are mounted between the transmission and engine, and they usually receive drive directly from the engine shaft. They can also deliver complete engine power to a PTO. However, you must modify your vehicle’s driveline to install such a split-shaft unit.
editor by CX 2023-03-31
Best Cost made in China – replacement parts – PTO shaft manufacturer & factory Shredder 1995 jeep grand cherokee front drive shaft Aluminum Big Shredder Machine with ce certificate top quality low price
We – EPG Group the greatest agricultural gearbox and pto manufacturing facility in China with 5 various branches. For more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828
pto shaft coupler pin Our a & f driveshafts items pto axle is pto shaft plastic guard well-known pto shafts at tractor offer exported tractor pto shaft extension to pto shaft u joint substitution the pto shafts nz United drive shaft kancil 850 States, pto yoke Germany, Australia, Russia, Spain, Hungary, Zimbabwe, Ukraine, Nigeria, Peru, Brazil, Center and South America, Thailand, Pakistan, Indonesia, far more than sixty nations and locations. Our manufacturing unit has obtained the certificate of China’s Farm Equipment Merchandise High quality Authentication promulgated by the Farm Machinery Items Good quality Authentication Centre of China.
Plastic board shredder
Item description
XB horizontal one shaft shredder is composed of a motor, a reducer with rigid gears, a rotary shaft, imported rotary knife, fastened knife, frame, working system, hydraulic ram and an independent electrical control cabinet.
Fixed knives are put in on the body driving the reliable rotary shaft in which the transferring knives are bolted. Transferring knives are specifically designed into 4-angel shape, when blunt customers could modify the angel for recycling using. Transferring knives are put in by screws, which is hassle-free for future upkeep.
A hydraulic cylinder drove by hydraulic ram regularly pushes the content chamber moving back and ahead to get the material multi-angel shredding. Two travel switches are fitted near the facet jampans to management the motion. A screen mesh is needed occasionally to guarantee materia EPT shredded even further.
Crusher is related with the shredder discharge mouth with a belt conveyor, when equipment working all the process will be held in one line. Since Pc crusher has a lot increased rotary speed than a shredder, the materia EPT will be crusher into even more compact piece (15mm). Also we can decide on different measurement display screen mesh to management ultimate products dimension.
Shredder and crusher are all controlled by an independent electrical cupboard equipped with PLC technique. The device functions commence, stop, reverse functions. Also it is equipped with computerized overload return mechanism to stop injury to doing work elements.
Complex Parameters | |||||
Shredder design | XB-T630 | XB-T800 | XB-T1000 | XB-T1200 | XB-T1600 |
shaft diameter (mm) | 315 | 360 | 360 | 360 | four hundred |
Moving knife qty.(pcs) | thirty | 39 | 48 | 57 | one hundred |
Greatest capacity(kg/h) | 800 | one thousand | 1500 | 2000 | 3000 |
Motor electricity (KW) | 37 | forty five | fifty five | seventy five | 90 |
Host weight (kg) | 6000 | 7000 | 8800 | 10000 | 14000 |
Chamber dimensions(L*W mm) | 2870*630 | 2870*850 | 2870*1060 | 2870*1260 | 2870*1630 |
Dimensions (L*W*H) | ten thousand*1900*2400 | 10550*2250*2700 | 11500*24000*2700 | 11500*2700*2750 | 12000*3000*2750 |
Animal China hsn code of pto shaft in Pachuca de Soto Mexico Cow Feed Crushing and Mixing Shredder Grass Cutting Machine for Cows Feed with ce certificate top quality low price
We – EPG Team the most significant agricultural gearbox and pto factory in China with five diverse branches. For a lot more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
Manufacturing description:
Usually,There are two different patterns of animal feed pellet mill machine, with two important distinctions. One particular design of feed pelletizer have a rotating die with a mounted roller shaft, and others have a mounted die with a rotating roller shaft. The 2nd design is getting to be far more and much more common for larger fertilizer pelletizer. In standard nonetheless due to their simple layout and lighter excess weight, flat die pelletizer are typically employed in tiny scale pellet manufacturing.
Doing work principle:
With the theory of circular movement, the template and the press wheel are treated with high high quality alloy metal through EPT therapy. The spindle and the flat die are pushed by the friction drive to generate the roller to rotate. The material is gelatinized at higher temperature among the strain wheel and the template, the protein is solidified and denatured, and the particles are despatched out of the equipment by the push wheel. The incision can change the duration of the particle.
The driving drive of this animal feed pellet mill has 4 possibilities for you: electric engine, EPT engine, gasoline engine and PTO (power-taken-off) type. They can procedure almost all kinds of uncooked materia EPT for feed producing, these kinds of as grain, oil-cakes and grass. What’s more, you can make feed pellets with various duration and diameter by simply modifying various measurement of pelletizing die in the poultry feed pellet mill.
Animal Feed Pellet Mill Equipment Application:
It is commonly employed in massive, medium and modest aquaculture, food and feed processing crops, livestock farms, poultry farms, specific farmers and modest and medium farms, farmers or big, medium and small feed processing plants
Detail show:
FAQ
Q1:This is my 1st time to import, how can I trust your organization and guarantee to get the items if I purchase from you?
A:We are alibaba legitimate certification business (VIP), and we assistance payment conditions: L/C.Escrow, to ensure your basic safety.
Q2:There are too many designs, i will not know which a single to select.
A: Welcome to speak to us via TradeManager,we will advise in accordance to your prerequisite. If throughout closing time or weekend,Please deliver mail to us,we will reaction inside of 24 hrs.
Q3: How to guarantee that I gained the equipment undamaged?
A: At initial , our deal is common for delivery, prior to signal in, please cfm solution undamage, otherwse, p EPT speak to with us inside of 2days, we have acquired insurance policy for you, we or shipping and delivery business will be responsible!
W EPT do you decide on our feed device?
1. easy structure, broad adaptability, small ground location and reduced sounds.
two. powder feed, grass powder does not require or a tiny liquid addition can be granulated, so the h2o content material of grain feed is essentially the moisture articles of the materials before granulation, which is more conducive to storage.
3. dry processing, the production of feed particles with substantial hardness, sleek area, and internal aging, can enhance animal digestion and absorption of nutrition.
4. the formation process of feed particles can make the pancreatic enzyme resistance aspect in grain and legumes degeneration, minimize the adverse consequences on digestion, eliminate all types of parasite eggs and other pathogenic microbes, and lessen the conditions of all types of insect pests and digestive program.